Ubunzima beCarbon Ramming: I-Refractory yobushushu obuphezulu kwiLining yeFurnace yeShishini

Ubunzima bokumisa ikhabhoniluhlobo lwezinto ezichasene ne-monolithic ezinomxholo ophezulu wekhabhoni, ezenziwe ngokwesayensi ngee-carbon aggregates ezikumgangatho ophezulu ezifana ne-graphite yendalo kunye ne-calcined coke, zidityaniswe nezihlanganisi ezisebenzayo eziphezulu kunye nezilungisi ezikhethekileyo. Ayifuni ukutshizwa kwangaphambili kwaye inokwakhiwa ngokuthe ngqo ngokuxhonywa ngesandla okanye ngoomatshini. Emva kokutshiswa kwendalo kunye nokubhaka okushisa okuphezulu, inokwenza ngokukhawuleza i-lining exineneyo, enamandla aphezulu kunye ne-integral, enokumelana nokugqwala okuhle kakhulu, uzinzo lobushushu, ukuqhuba kobushushu kunye nokumelana nokuguguleka, akulula ukuyiqhekeza okanye ukuyisusa, kwaye ubomi bayo benkonzo bude kakhulu kunobo bemveliso yendabuko eneemilo ezichasene ne-refractory. Le mveliso isetyenziswa kakhulu kwiindawo ezahlukeneyo zoshishino ezifana ne-metallurgy yobushushu obuphezulu, ukunyibilikisa isinyithi esingena-ferrous, ishishini leekhemikhali zekhabhoni kunye nezixhobo zokwakha. Yinto ephambili yokukhusela i-lining yee-ovens kunye nee-ovens zobushushu obuphezulu ezahlukeneyo, ezinokuphucula ngokufanelekileyo uzinzo lokusebenza kwee-ovens kunye nee-ovens kwaye zinciphise iindleko zemveliso kunye nokugcinwa.

CIingenelo zeMveliso ye-ore

1. Ukumelana neSlag kunye nokuGqwala okuPhezulu:Isebenzisa izixhobo zekhabhoni ezicocekileyo kakhulu kunye nefomula ekhethekileyo eguqulweyo yokulwa nokugqwala, inokumelana ngempumelelo nokukhuhla kunye nokukhukuliseka kwesinyithi esinyibilikisiweyo, isinyithi esinyibilikisiweyo, i-slag yobushushu obuphezulu kunye neendlela ezahlukeneyo zokugqwala, inciphisa kakhulu umonakalo we-lining yesithando somlilo, inciphise ilahleko zokuvala ezibangelwa kukugcinwa rhoqo, kwaye iphucule ukusebenza kakuhle kwemveliso.

2. Ukumelana kakuhle nobushushu obuphezulu:Ulwakhiwo lwangaphakathi lwemveliso luxinene kwaye luqinile. Phantsi kweemeko zokusebenza ezinzima zokuqalisa nokuvala i-oven kunye nokunyuka nokwehla kobushushu ngokukhawuleza, isakhiwo sihlala sizinzile ngaphandle kokuqhekeka, ukuxobuka kunye nezinye iingxaki. Sifanelekile kwindawo yokusebenza enzima yee-oven kunye nee-ovens ezishushu kakhulu, kwaye uluhlu lobushushu olufanelekileyo lunokufikelela kwi-1200-1800℃.

3. Ubuncinci obuphezulu kunye namandla oomatshini:Iqinile xa isakhiwa. Emva kokugquma, ingazalisa ngokupheleleyo izikhewu zee-oven kunye nee-oven, yenze isakhiwo se-lining esifanayo nesixineneyo esinamandla aphezulu oomatshini, ukumelana nokucinezelwa kunye nokumelana nokuguguleka. Ingamelana ngempumelelo nempembelelo yoomatshini ngexesha lokusebenza kwe-oven kwaye iqinisekise inkonzo ezinzileyo yexesha elide ye-lining ye-oven.

4. Ukuxinana okuphantsi kunye nokungangeni kakuhle:Uyilo olunemibhobho ephantsi kakhulu lunokuthintela ngempumelelo ukungena kwesinyithi esinyibilikisiweyo, i-slag enobushushu obuphezulu kunye negesi erhabaxa, luthintele ukukhukuliseka kwangaphakathi kunye nokonakala kwe-lining yesithando somlilo, lwandise ubomi benkonzo ye-lining yesithando somlilo, kwaye kwangaxeshanye lunciphise ukulahleka kwamandla kunye neendleko ezipheleleyo zemveliso.

5. Usetyenziso olubanzi kunye nokwenza ngokwezifiso:Ngokweemfuno zokusebenza zemizi-mveliso eyahlukeneyo kunye neentlobo zeziko, inokwenza ngokwezifiso iifomula zegrafiti, i-semi-graphite kunye neefomula zekhabhoni ezikhethekileyo, ezifanelekileyo kwizixhobo ezahlukeneyo zobushushu obuphezulu ezifana neziko zokuqhuma, iziko zombane ze-arc, iiseli zokunciphisa i-aluminium kunye neekiln ze-carbon calcination, ukuhlangabezana neemfuno ezahlukeneyo zokwakha nokusetyenziswa.

Imizekelo ephambili yokusetyenziswa

- Ishishini leMetallurgical:Iimpompo, ii-taw eziphambili, iziko kunye nee-liner ze-blast furnitures; iziko kunye nee-liner ze-electric arc furnitures kunye nee-intermediate frequency furnitures. Imelana ngempumelelo nokukhuhla kunye nokubola kwe-slag kunye nesinyithi ezishushu kakhulu, iqinisekisa ukusebenza ngokukhuselekileyo nangokuzinzileyo kwee-furniture kunye nee-kiln.

- Ushishino lwesinyithi olungenasinyithi:Iingqiniba ezisezantsi neziseludongeni zeeseli zokunciphisa i-aluminiyam; iingqiniba zee-oven zesinyithi ezingeyo-ferrous ezifana ne-copper, i-zinc kunye ne-lead. Ifanelekile kwiimeko zokusebenza zokugqwala okushushu kakhulu nokunamandla kokugqwala kokunyibilikisa isinyithi okungeyo-ferrous kwaye yandisa ubomi benkonzo yezixhobo.

- Ushishino lweeKhemikhali zeKhabhoni:Iilinings zeekiln ze-carbon calcination, ii-graphitization furnitures kunye nee-high-temperature reaction furniture. Zihambelana nendawo yokusebenza yobushushu obuphezulu yokuveliswa kwe-carbon kwaye ziphucula ukuhanjiswa kobushushu kunye nokuzinza kokusebenza kwee-furnitures kunye nee-kiln.

- Ezinye iiNdawo:Ukukhuselwa kwelayini yezixhobo ezishushu kakhulu ezifana neebhoyila zobushushu benkunkuma ezishushu kakhulu kunye nezixhobo zokutshisa inkunkuma. Ifanelekile kwiimeko ezahlukeneyo zokusebenza ezinzima zobushushu obuphezulu kunye nokugqwala okunamandla kwaye inika izisombululo zokukhusela ilayini ezinokuthenjwa.

Kutheni Ukhetha I-Carbon Ramming Mass Yethu?

Besigxile kwi-R&D, imveliso kunye nokuthengiswa kwezinto ezingafunekiyo kangangeminyaka emininzi, kunye neqela leengcali ze-R&D kunye neworkshop yemveliso esemgangathweni. Silawula ngokungqongqo yonke ikhonkco ukusuka ekuthengweni kwezinto eziluhlaza, i-formula R&D ukuya kwimveliso kunye nokucubungula, siqinisekisa umgangatho weqela ozinzileyo nolawulekayo weemveliso, ohlangabezana nemigangatho engqongqo yokukhuselwa kobushushu obuphezulu bee-ovens kunye nee-ovens zoshishino. Sihlala siphucula iifomyula zemveliso, ngelixa siphucula ukusebenza kobushushu obuphezulu bemveliso kwaye sandisa ubomi benkonzo, sikwaqwalasela ukulula kokwakha kunye nokunciphisa iindleko, sibonelela abathengi ngeemveliso ezingabizi kakhulu. Ukongeza, sikwabonelela ngengcebiso yobugcisa yomntu ngamnye, isikhokelo sokwakha kwindawo kunye nenkxaso yobugcisa egqibeleleyo emva kokuthengisa ukusombulula iingxaki ezahlukeneyo zabathengi ukusuka ekuthengweni, ukwakhiwa ukuya ekusebenziseni. Imodeli yokubonelela ngokuthe ngqo kumzi-mveliso isusa amakhonkco aphakathi, kunye nokusebenza kakuhle kweendleko, kwaye inokubonelela abathengi behlabathi ngokuzinzileyo kwimizi-mveliso. Siliqabane lakho elithembekileyo lokukhetha ubunzima be-carbon ramming.